Manufacturing Process
End-to-end production workflow demonstrating our technical capabilities, quality control measures, and export-ready processes for European fashion brands.
Fabric Sourcing & Inspection
Premium fabric selection from certified suppliers with rigorous incoming quality control. All materials undergo laboratory testing for GSM consistency, colorfastness, and shrinkage before approval for production.
- GSM consistency verification (±5% tolerance)
- Color matching against Pantone standards
- Shrinkage testing per ISO 5077 protocols
- Fabric strength and durability assessment
Pre-Production Testing
Comprehensive laboratory testing using textile engineering expertise and facilities aligned with ISO/IEC 17025 standards. Critical parameters including shrinkage, GSM stability, and colorfastness are validated.
- Laboratory-based textile testing protocols
- Shrinkage prediction and control measures
- Colorfastness to washing and light exposure
- Tensile strength and seam integrity testing
Pattern Development & Sampling
CAD-based pattern making with precise measurements and EU sizing standards. Sample production for fit approval and technical specification verification before bulk production commencement.
- Computer-aided pattern design (CAD)
- EU sizing standard compliance
- Fit sample development and approval
- Technical specification documentation
Precision Cutting
Computer-aided cutting systems ensure accuracy and minimize waste. Layered cutting with proper tension control maintains fabric integrity and pattern consistency across all pieces.
- Computer-aided cutting for precision
- Fabric layer tension control
- Pattern alignment and grain direction
- Quality checkpoint before bundling
Industrial Stitching
Production line assembly with specialized industrial sewing machines. Experienced operators follow standardized work instructions with in-process quality checks at each station.
- Specialized industrial sewing machines
- Standardized work instructions
- In-process quality checkpoints
- Experienced operator workforce
Printing & Embroidery
Custom decoration services including screen printing, DTG printing, and embroidery. Color matching and quality control ensure brand consistency across all decorated garments.
- Screen printing up to 8 colors
- Direct-to-garment (DTG) printing
- Professional embroidery services
- Pantone color matching capability
Multi-Stage Quality Control
Comprehensive quality control with AQL 2.5 sampling plans. Final inspection includes measurement verification, visual defect assessment, and packaging compliance before approval for export.
- AQL 2.5 statistical sampling
- Measurement verification (±1cm tolerance)
- Visual defect assessment
- Final approval checkpoint
Export Packing & Dispatch
Professional export packaging with proper documentation for EU customs compliance. Each shipment includes detailed packing lists, commercial invoices, and certificates of origin.
- Export-standard packaging materials
- Detailed documentation and certificates
- EU customs compliance support
- Logistics coordination and tracking
Quality Control Metrics
Fabric Inspection Pass Rate
Rigorous incoming material inspection ensures only premium quality fabrics enter production, maintaining consistency across all orders.
Cutting Accuracy
Computer-aided cutting systems achieve exceptional precision with minimal deviation, ensuring pattern consistency throughout production runs.
Stitching Quality Score
In-process quality checks at each stitching station maintain high standards for seam strength, stitch density, and overall construction quality.
Export Compliance
Complete documentation and packaging compliance ensure smooth customs clearance and delivery to European destinations.
Export-Ready Operations
EU Compliance
Full compliance with European textile standards, chemical restrictions (REACH), and labeling requirements for seamless market entry.
Documentation
Complete export documentation including commercial invoices, packing lists, certificates of origin, and customs declarations.
Logistics Support
Coordinated logistics with reliable freight forwarders, providing shipment tracking and delivery confirmation to European destinations.
Quality Assurance
Final inspection and approval before dispatch, ensuring all products meet agreed specifications and quality standards.